Automotive Components
Lightweight construction for a mobile future
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Automotive
Partnership-based support throughout the entire production process
Thöni Automotive Components is a reliable partner to the international automotive industry, specialising in extruded aluminium profiles – from recycled raw materials to ready-to-install components. Our integrated process chain encompasses alloy development, extrusion, mechanical processing, surface finishing and assembly.
With high precision, sustainable manufacturing processes and technical development expertise, we offer tailor-made solutions for body, chassis, axle and battery applications. Our project management team supports customers from the initial idea to series production – efficiently, flexibly and in partnership.
Whether crash-resistant, form-optimised or entire assemblies with joining operations – our profiles make an important contribution to the realisation of lighter and safer vehicle concepts. Everything from a single source. With handshake quality.
Your order is our project!
We turn your orders into our projects. A dedicated team of highly trained project managers will support you throughout the entire process. Our expert contact persons can therefore respond quickly to your requests. We reliably implement your component modifications as part of a structured change management process.
Our supplier monitoring helps us to avoid delivery failures and enables us to respond quickly to changing conditions.
We are here to make your project a success!
Everything from a single source!
Transport
Lightweight aluminium for maximum efficiency
Transport
Lightweight aluminium for maximum efficiency
Thöni Automotive Components is your reliable manufacturer of aluminium extruded profiles – from recycled scrap to machined profiles. Our fully integrated process chain combines material expertise, automated production and professional project management under one roof.
Our profiles actively contribute to weight reduction and thus to increased efficiency – regardless of whether your application requires high wear resistance or special ductility.
Whether for trucks, trailers, buses or rail systems: we develop customised aluminium profile cross-sections for your specific requirements. Contact us – we will be happy to advise you.
Your trusted partner for reliable production and effortless collaboration!
Thöni stands for comprehensive expertise when it comes to extruded profiles, machined components and ready-to-install assemblies with defined surface quality for the automotive industry. As an established system supplier, we offer our customers a comprehensive, worry-free package that goes far beyond the mere delivery of products.
Thöni Automotive Components GmbH
Obermarktstraße 48 6410 Telfs Österreich
Energy storage
Aluminium for the future of energy
Aluminium for the future of energy
Thöni Automotive Components is your reliable partner for extruded aluminium profiles in the energy storage industry – from recycled raw materials to ready-to-install components. Aluminium profiles offer impressive electrical conductivity, corrosion resistance and low weight – ideal for stationary and mobile storage solutions as well as applications in electromobility.
Our seamless production chain combines in-depth material knowledge, automated manufacturing technologies and expert project support – all from a single source. With individually developed aluminium profiles, we support the implementation of safe, efficient and sustainable energy technologies.
Your trusted partner for reliable production and effortless collaboration!
Our solutions not only meet the high demands of the industry, but also make an active contribution to sustainability and CO₂ reduction by using up to 80% secondary material. With Thöni, you are choosing a reliable partner on equal terms – competent, solution-oriented and ready to shape the challenges of tomorrow together with you.
Technical capabilities
Achieving outstanding quality with a zero-defect strategy
With our well-trained employees and networked production, we cover the entire process from liquid metal to finished components. Errors and defects drive up costs, so we try to avoid them from the outset with our advance quality planning based on a zero-defect strategy.
Thanks to state-of-the-art machinery, sophisticated manufacturing processes, statistical process control and a networked manufacturing process chain, we are able to keep our quality promise and produce even complex assemblies to the highest quality standards. Continuous, fully automated material transport between the manufacturing processes ensures optimum component quality and prevents mix-ups and transport damage.
The ERP systems we use enable us to track components seamlessly. Industry 4.0 is part of our everyday practice.
In-house toolmaking
Fixtures and tools from our in-house production guarantee the highest quality and reliability.
Everything from a single source!
Manufacturing methods
- Hydroforming
- Forming – stretch bending, bottoming
- Compound pressing and bending
- Deburring – brushing, vibratory grinding
- Welding – CMT, WIG, resistance spot welding, stud welding
- Joining – gluing, clinching, blind riveting, flow hole screwing, self-piercing riveting
- Machining processes of all types – milling, turning, sawing – on up to 5 axes
- Surface finishing – washing, pickling/passivating, anodic oxidation
Testing and measurement methods
- Electron spectroscopy
- Universal testing machine – tensile testing, three-point bending test, lamella bend test
- Profile projection
- Hardness test equipment
- Metallography
- Microscopy
- 3D coordinate measuring devices
- GOM – scan box (stripe light projection)
- Laser triangulation measuring systems
- X-ray fluorescence analysis
- Surface resistance testing
- Various types of inline test and measuring equipment